Bhw injector problems forum. I'm just a fan of yours.

Bhw injector problems forum 30 #2: -0. ErackTDI Veteran Member. BHW Injector anomaly. As of 2016, Triplet Diesel Injection – Waco is the only shop in the Americas that is authorized, trained and equipped by the Bosch Factory to rebuild Volkswagen Pumpe Duse (PD) UI-P injectors. Installed it put everything back together and drove the truck everything was good but the check engine light came back and had codes for p1211 icp lower than desire, p1283 excessive icp and p1210 icp higher than desire off. Mar 27, 2012 · First, I have been reading the post on here for months and researching as much information as possible. 7, 853,000mi as of 11/24. bew/bhw injector question. Dec 1, 2009 · I'm looking at getting a duramax and can't afford a new one right now. One benefit to the ALH over the PDs is the ability to rev: 6000 RPM is not a problem. This is the high country model. The control module monitors the status of each driver. Did Gm come out with some updated injector? What other kinds of problems did the lb7 have. The same dealership serviced my injectors in July when they changed my fuel filter (over $300 for the service). Nov 10, 2024 · My 72 TR6 will not keep going ! Runs for a short time before shutting down. 8T Tiptronic building one too. There's a nice write up Dec 28, 2004 · PD INJECTOR REMOVAL and Install OK THIS IS TAKE 2 . Changed a lot of parts: 4+1 injectors, diesel particulate filter. 5 BHW The two part numbers I see most often mentioned for BHW Mar 2, 2016 · It's not a huge difference, albeit, slightly noticeable. Mar 27, 2023 · Joined Jan 4, 2021 Location B. Covered under warranty. g. What are all the injector problems people have had with the lb7? Was there any aftermarket injectors that cured the stock ones. Aug 3, 2005 · The control module enables the appropriate fuel injector on the intake stroke for each cylinder. 5tdi block it uses the same pistons the heads are longer but the same and the injectors should fit in the 2. WITH IDENTICAL NOZZLES, you will make 15-20% more power using BEW injector bodies, than you will with PD150 injector bodies. Regarding the cost/benefit, it really depends on what you want and how badly. Sep 18, 2024 · Still troubleshooting this thing. I bought the ecu off ebay and it was good or had the exact same problem. If the injectors all work well, tighten the bolt another 1/4 turn. 54 mg/str Injection Quantity Cylinder 3 0. They only had 80k miles on them and 30k down the road with these "new" injectors, they've gone bad again. Customer bought this car after it had changed hands several times with 3-4 different shops not being able to fix it. Now I'm told that the E10 fuel that is being sold has caused my fuel injectors to go south in a big way. 5 Nm Speed: 0. In fact, even if the new battery seems to correct the problem, you should check the charging system. The previous own said they where driving it one day and it just shut off. going with . Feb 2, 2005 · The type of fuel injectors in our cars have no need for "injection cleaners". 5 chassis) w/ BHW Engine (2004-2005) Dec 28, 2004 · PD INJECTOR REMOVAL and Install OK THIS IS TAKE 2 . At 50k another injector went out. I am wondering if that is the cause or a symptom of excess pressure in the engine. 1AD-FTV engine. Now at 103k the number 4 injector has went out. I will rent a tool and do the compression test. 0 BHW TDI Nightmare Vehicle is a crank no start condition but only when the vehicle has been fully warmed up, driven hard, and heat soaks for 5 minutes. Primed oil system. VW quoted my neighbour $1,000 CAD per injector for his BEW! He found a junker TDI and replaced all 4 for $200. 45 Would I be a good candidate for DBW calibration, maybe? Car has 285kms on original injectors, PP520 installed about 2 years ago so about 60kms on those. Jan 22, 2018 · BHW injector pin part #WHT 002 791. 35 mg/str Injection Quantity Cylinder 1 0. These PD motors do not have the same clogged intake problems of the ALH and other Pre-PD, Pre-USLD engines. 00 mg/str Injection Quantity Cylinder 2-0. 2 mg-str Group 4: Injection Timing Injection Start: 5. Has no running or starting issues, no power loss or otherwise. aomething off road or for rallycross probably a 1752 for quick spool down low. Home Main Forum List Black Hat SEO White Hat SEO BHW Newbie Guide Blogging Black Hat Tools Social Networking Downloads Marketplace Content / Copywriting Hosting Images, Logos & Videos Proxies For Sale SEO - Link building SEO - Packages Social Media Social Media - Panels Web Design Misc Aug 25, 2012 · Joined Aug 25, 2012 Location NJ TDI 2004 Jetta TDI GLS Wagon, 5 Spd, Sold-2002 Jetta Sedan auto, 2003 GLS Wagon auto project Apr 18, 2001 · The only relevance to the question on the Kerma cam is that the injector lobe on the BEW and BHW factory VW cams are different, and using the BEW grind cam in the BHW causes a noticeable decrease in power according to both of BHW owners to whom I've spoken about their cams that have had the BEW cam installed. May 31, 2024 · The first time the injectors went out was 22k miles. Thread starter ErackTDI; Start date Sep 7, 2016; E. VW has replaced the chain assembly with a gear driven one in the parts channel and, by all accounts, it's a great improvement. Don't throw in the gloves, it could be very Aug 25, 2014 · Stay with piezzo, big injectors and 2500-2700 bar rail pressure should do it. pistons, etc. I change the ecu and it starts now, but idles very rough, almost like it is missing, and Feb 9, 2011 · well I've been driving the truck about every day since the swap and I must say I'm impressed with the enginenot that . The other 3 injector lines when cracked, only spurt fuel up 6-12 inches. How to remove PD TDI fuel injectors (please join our forums to view) How to remove PD TDI fuel inj #2. 2 KW Torsion Value: 1. Thread starter dillenger1; Start date Mar 3, 2019; dillenger1 Veteran Member. May 3, 2015 · Currently, I have been using T6 in my BEW with no issues but was thinking of switching to a Liquid Moldy oil. 0. turbo will be determined by what I end up putting it in. Thread starter daedalus; Start date Apr 16, 2011; daedalus Veteran Member. I have 3 tuned BHW's. Mar 16, 2012 · Prob not bad injector harness although it happens. Jul 12, 2017 · Maybe you could modify the 3. Therefore nobody wants to join, unless there are already a bunch of users. Couple of bottles of injector cleaner and lube may solve your problem. Joined Nov 22 Sep 12, 2011 · - check with performance of each injector control solenoids by direct connecting -- just to understand whether they do work; - 4x4 - means el magnetic clutch; - VSC -- this might be a problem with sensor contact and its purity; - try to apply an injectors cleaner and race the car to burn residues out; Nov 18, 2004 · Whitbread identified my problem, the turbo was starting to make some noise. I have gained access to a working bhw, and have noticed pre startup the injection quantity in block 1 shows a measurment while mine was 0. How to fix a rough idle or hard start caused by camshaft timing Oct 17, 2017 · DO NOT tighten the injector hold down bolts all the way until you know your injectors are working correctly. , Canada TDI 03 Allroad w/04 BHW/02X conversion, 00 ALH Jetta Jan 16, 2017 · Hello, i am newer to TDI engines, but not new to diesel engines, i am a heavy equipment technician. 0 ,g/styr Supply Duration: 8. After 2-4 very long cranks (resting in between to cool starter), vehicle will stumble to life, run poorly for the Jun 16, 2009 · I scanned it with a regular scanner at it gave me P0672( cylinder 2 glow plug circuit/open), P0302 ( cylinder 2 misfire) and P0216 ( injector/injection timing control circuit ). Also had the instrument panel go completely out a few times. Oct 7, 2011 · C4 Tech/Performance - 1991 Fuel Injector Problems - My 1991 is running rough at idle where it used to be smooth as glass. 5 passat bhw for a friend. 3TDI V8 is basically just a extended 2. 9 beetle used to start immediately, have been using B-50 now for about a month, had a problem with gunk in my fuel pickup last week, cleaned it out and engine ran fine, now it is taking longer to start, the fuel filter is new, no leaks from injector pump I can see, had to bleed injectors today cause it wouldn't start after cleaning out the feed passageway in the pickup again, maybe Dec 13, 2009 · The pump and turbo you have, along with Race 520s, a good tune, a stronger bottom end, and ported head should get you in the 225 HP range. TDI Model Specific Discussions Areas 1996 B4V x2, 2006 Dmax, 2005 Allroad, 2005 BHW Sep 6, 2024 Same problem with my b4. Aug 15, 2024 · 2005 VW Passat 2. 0 % Voltage: 10. Bosio 520 Race nozzles on stock injectors set at 230/320 bar with Automatic car IP, 03G145702H BV43 turbo from Darkside Development, Head studs, 2 ½ in mandrel bent exhaust, No egr, VR6 MAF, PD150 Apr 9, 2005 · Not only are they designed to stretch quite a bit (there's a +3/4 turn/270 degree step in there it's pretty extreme for a tiny 6 mm diameter bolt), but the underside of the bolt head has a curve to it that interfaces with the injector hold down block to better center it for the high forces required to keep the injector in the cylinder head Nov 29, 2017 · Not true. Apr 16, 2006 · As documented in the TDIClub B5 forum, 2004-2005 Passats with the BHW engine are having problems with chain driven balance shaft and oil pump. ) for ALH builds. IOW BEW injectors are the hotrod of the Pumpe duse injector bodies. The audi is pretty fresh (10k), but it has been beat hard on a road course for several The major difference between pumpe duse VW/Audi TDI engines and other TDI engines is the unit fuel injectors which are actuated by the camshaft. Finally, did the same as described here above: Electrically disconnected the fifth injector, and connected the old one (not able to inject). And not only are PD injector failures pretty rare, it would be very strange that all four failed in the exact same way, assuming your idle balance numbers are close (not sure you have checked that yet, but you should). I'm thinking either the injector is bad ( I will get 4 good used ones tomorrow) or blown head gasket or cracked head. Anyway I got all the new hardware installed and everything is screwed down to torque but after lots of reading I'm thinking I need to adjust the screws on the rocker arms that push on the injectors. The passats both have well over 100k on them with tunes. Actually ETKA says fuel and vacuum pump for your US model BHW 038 145 209 Q - £433. Aug 17, 2020 · I’ve tried putting the electric pump on the return side to try and draw fuel through. I'm replacing a cam in an 05. Finally got to the point of starting the truck with its new motor. Mar 17, 2011 · As far as the pumps go. Is this PRV problem? The meter Aug 12, 2015 · 18072- Control Circuit for PD Injector P1664 - 000 - Electrical malfunction - MIL ON Freezee Frame: RPM: 126 /min Torque: 513. As i was almost ready to reinstall the cam i noticed the #3 injector broken? The stem that the rocker actuates May 5, 2024 · 4. 205s (bosio race 520s), dbilas stage 2 cam and TT dual valve springs. 0 °BTDC Injection Start 7. I change the ecu and it starts now, but idles very rough, almost like it is missing, and Jul 10, 2006 · installed a set of PD 150 injectors this week for a customer done alot of work on this car aside from an auto>five speed>six speed it's recieved a 17/22, malone boost egt gauges etc. I'm still doing diagnosis on stuff, but my experience with TDIs is limited and I'm hoping someone can offer up some advice on where to look Mar 30, 2010 · Problem is, I lost track of which rocker arm was left or right. The BHW flows 12% LESS than our 105hp replacement nozzle DLC 800 Performance upgrade not really, especially when compared to a Power Plus 1043 or Race 783. when i went to fit them i noticed on the number 3 cylinder, which was full of burnt carbon deposits, that the threads looked worn, the hold down block itself had loads of fretting on it so the injector has been banging up and down. I recently got the engine started up, and it's running extremely poorly. By: Search Advanced search… Home Main Forum List Black Hat SEO White Hat SEO BHW Newbie Guide Blogging Black Hat Tools Social Networking Downloads Marketplace Content / Copywriting Hosting Images, Logos & Videos Proxies For Sale SEO - Link building SEO - Packages Social Media Social Media - Panels Web Design Misc Mar 17, 2013 · The BHW ECU I had to begin with was loaded with a BGW file (using BDM100) and worked great. oregonfuelinjection. 0 mg/str Mass Air Flow (actual) 380. Jul 8, 2007 · My injector balance at idle is: #1: -0. well when I pulled the injectors from the head I noticed some wear in the injector bore itself. Cost to Fix P1664 Volkswagen. So unless you have a leaking EGR cooler, I would motor on and leave everything as is. 9 TDI PD FIRAD +50% injectors are an intermediate level upgrade for your PD TDI. if you have used one of these , can you please give me a review of what you thought about them. and i dont have the book so i will not have trq's so if you do feel free to chime in May 16, 2016 · Most all the actual fuel pressure required to inject the fuel comes from the injectors themselves, driven by the camshaft. It could be what killed the battery. Networks like BHW are only valuable when there's a community on it. Reinstalled injector plugs. 26V Bin. The audi a4 has a 2056VK turbo at 29psi and R783 injector nozzles, probably making north of 200hp. TDI Model Specific Discussions Areas. 17 #3: -0. At 77k another injector went out. If the problem continues with a new, fully charged (and load tested - new batteries can be bad) battery, then you want to check out the charging system. I'm just a fan of yours. Mar 17, 2013 · The BHW is one of the best TDI mills VW brought to North America as far as a base for performance mods are concerned. You're probably at 170-180 now. Bits: 00001111 Temperature: 27. . Because there's limited space on the cylinder head, pumpe duse engines sacrificed valve lobe width to fit the extra lobe for the fuel injector rockers. Ignition voltage is supplied to the fuel injectors. Nothing is working and I’m only getting fuel squirting aggressively through #1 injector line when cracked while cranking. TDI Model Specific Discussions Areas bhw injector puller. So how did you gain traction? Apr 15, 2014 · That actually a bad name as a lift pump is mechanically driven of the engine its an electric fuel pump. Here is my current setup. Volkswagen Passat TDI (B5. It could be you have a dirty injector that is hard to drive so it over heats. So my question is, what gives the value to the injection quantity in block 1? Mar 17, 2011 · As far as the pumps go. 6 BTDC Injection Duration 9. No surprise, tons of work had been done and most of it of very poor quality. After a general detooefing of substandard Oct 30, 2008 · Search titles only. Feb 6, 2024 · Injection Quantity: 24. I changed the plugs and wires, even changed out the C02 sensor. . and i dont have the book so i will not have trq's so if you do feel free to chime in Apr 16, 2006 · As documented in the TDIClub B5 forum, 2004-2005 Passats with the BHW engine are having problems with chain driven balance shaft and oil pump. Water is the enemy. TDI BHW engine timing belt - part 2- installation (exclusive content, please join our forums to view) Pumpe duse engine camshaft lobe wear inspection. Thanks Apr 23, 2010 · It certainly does not have to be the injector harness. this is my first time r&r on PD injectors and wondering if Jul 23, 2020 · The major difference between pumpe duse VW/Audi TDI engines and other TDI engines is the unit fuel injectors which are actuated by the camshaft. Dec 13, 2024 · 2007. Bosch manufacturers everything from injection pump, injectors to Mass Airflow Sensors (MAF) and headlights for all the German automobile manufacturers. VerticalScope Inc. Bypassed fuel filter and still the same problem. My numbers in group 23 are closer to zero at idle (0, -2 , -3, 0) with it changing ever so slightly. 1 litre will make that much difference in "feel" but the combo of pump/injectors/turbo seem to work well together current config is 12mm pump, pp502 injectors, BHW 1749va, and stock tune. Jun 28, 2016 · Joined Sep 17, 2013 Location new jersey TDI 2005 passat bhw tdi (presently), 2001 jetta alh tdi (previously), 1998 jetta ahu tdi (previously) Aug 15, 2018 · Hello, i have a 2004 passat tdi 2. I bought the rebuilt injectors off ebay and they were good or had the exact same problem. It has 150,000 miles on it and it has been serviced regularly. The Fora platform includes forum software by XenForo. ill do it in spurts to make sure i dont waist an hour and a half again. Return from PRV to tank is ok. 3TDI V8 common rail injection system to work on the 2. There is an oil leak coming from the injector loom on the side of the head. I’ve checked fuel supply from tank, good. If this doesn't work the injector has probably failed. Anyways on to the problem. And, yes, its gone !. Another thing to consider, is that the BEW can have injector problems. 9 TDI PD FIRAD +50% injectors are the best bang for your buck if you are looking to upgrade your stock injectors on your PD TDI Engine with the BEW, BHW or BRM engine code! Free shipping in Canada is available on all our products. normal cruising light load vibes May 9, 2011 · Never saw injector problems from 97 -2002 on any board I was posting on. Look to Triplet Diesel Injection – Waco for unparalleled expertise and industry leading 2 year warranty for your Volkswagen Injector needs. Anybody else having problems Jul 29, 2013 · Car is a customer's '05 Passat with a BHW PD engine. C. Forums. May 16, 2016 · I am looking at swapping out the injectors Now my question is, injectors look good in group 13 but what about group 23. 5mm long (do not know the face size) BEW intake valves are 038-109-601-F and are 89mm long. Since it had to go, why not replace it with a bigger one? Why not go real big and put in a GTB2260VK? I was having an injector imbalance issue as well and decided to upgrade the nozzles to R783's purchased and calibrated through Kerma and Drivbiwire. 0 km/h Load: 0. whats the best Dec 13, 2009 · The pump and turbo you have, along with Race 520s, a good tune, a stronger bottom end, and ported head should get you in the 225 HP range. Aug 12, 2015 · 18072- Control Circuit for PD Injector P1664 - 000 - Electrical malfunction - MIL ON Freezee Frame: RPM: 126 /min Torque: 513. Aug 29, 2014 · Consider PD130/150 injectors akin to the 10mm injection pumps on an ALH, then BEW injectors are like 11-12mm injection pumps. On average, the cost of replacing a single fuel injector can range from $150 to $300, while the cost of diagnosing and repairing wiring or connection issues may vary. New pump and injectors no Jul 19, 2013 · now, find the 2 wires at the mpem that are working the good injector and see exactly what the 2 wires are doing voltage wise when turning ski over, then compare the results to the other 2 wires on the non working injector, reason i say this, is with the rfi, inside the mpem, there is another computer -- (the furl injection) computer, this is the one would probably be bad if the 2 wires are Jan 11, 2022 · Hey forum owners and BHW owner, You don't know me. 5 brm Jul 31, 2023 · Forums. Then all of a sudden every other problem seemed to be injector or fuel supply. Meetings/ GTG/ Regional Discussions. TDI Timing Belts App Manufacturer: VW, Date(s) Used: 11/2003-05/2005, Model: Passat/4Motion/Variant, Engine Code: BHW, 100Kw, 136PS, 2. I bought a used one from a member on here and I assume it was good or has the exact same problems as my first pump. Never had a head gasket problem. Somebody i know with my big cp3 pump is using the solenoid injectors at 2100-2150bar but injectors are not big enough for your goal. Checked tank is breathing , OK. Sep 13, 2014 · My 2000 1. 0 mg/str Duty Cycle: 100% Group 1: Injection Quantity Injection Quantity: 20. I think the single factor which is likely for the common driver that can shut injectors down is not the loom, but water in the injectors. 23 #4: +0. There's a nice write up Aug 25, 2021 · Hello, I am currently doing an engine swap on a 1996 4runner. It can be a bad cam or crank sensor, broken wire to the ECU, water in the fuel, let alone the injector itself. 0L BHW that i bought not running. 5 Ram 3500 6. 5TDI the 3. The cost of repairing a P1664 Volkswagen code can vary depending on the specific cause of the issue. 1 day ago · It's not uncommon for injectors to stick if they are left for any length of time, the offending injectors can often be freed by repeatedly (briefly) applying 12v to the terminals until it starts clicking reliably. 2 KW Sep 8, 2009 · Also turns out it is a known problem which caused GM to extend the warranty to 200K or 7 years. I currently have the following codes: P0303 Cyl 3 misfire P0299 Turbo Underboost(can turn key off/on and turbo will work, code May 16, 2016 · Most all the actual fuel pressure required to inject the fuel comes from the injectors themselves, driven by the camshaft. You may as well go 60 MPH, roll the window down, and throw your money out the window. 0 C Bin Bits: 01010000 I checked the all harness connection and it seems to be ok. I know the symptoms sound redundant but I need some help. This is not being warrantied. So my question is, what gives the value to the injection quantity in block 1? Nov 6, 2024 · So I warranty out my injector and got another GB remanufacturing injector. My truck has 90K but turned 7 years in late July which means it just exceeded the extended warranty. The 1. Has anyone else had any of Joined Dec 11, 2012 Location florida TDI 1999 jetta tdi, 2005. I myself don't work with BDM100 and wanted to eliminate rev hanging, which was the only issue. Start with the battery. The mild ones are stage 2, 160-170hp. I will be upgrading from an 031500hd with the 6. Feb 24, 2016 · Hello VW hive mind, I need to replace 2 of 4 injectors (038130073BB) on my 2005 Passat B5. I am swapping in a bhw tdi out of a 2005 Volkswagen Passat. Maybe time to find a better garage 2 days ago · Oregon Fuel Injection specializes in the repair of diesel fuel injection systems, replacement diesel parts, performance parts, drive-in service, repairs and diagnostics. Joined Aug 3, 2005 Forums. Joined Oct 21 Mar 11, 2024 · I agree with whoaru99. I mean, I have a Toyota Verso. If the injectors do not work correctly, you can remove the hold down bolts (which are about $4 a 1. In swapping over the ecm to my jeep, it fired right up, until the imobilizer took it out. or 2060. Should consider using meth as fuel as well. I'd like to know how you solved the "chicken and egg" problem and succeed with your forum. 0 KW Group 3: Exhaust Gas Recirculation (EGR) Mass Air Flow (specified): 475. 1°KW Injection Duration-0. com 2004-2006 2. Apr 9, 2013 · so i found the problem with my smoky injectors, got all 4 injectors out and new seals fitted. Out of the box it has the largest oil cooler available in the OEM parts bin and it's the go-to place to harvest upgraded components (e. 92 mg/str Injection Quantity Cylinder 4 Sep 18, 2024 · Still troubleshooting this thing. , 111 Peter Street, Suite 600, Toronto, Ontario, M5V Jan 18, 2021 · Hi all Sorry if this has been asked before but cant seem to find anything on here or anywhere else online I had codes come up on my car which where p0272 and p0266 after taking advice i sent my injectors of for testing once there the company said all 4 were on their way out so got them replaced Mar 5, 2019 · Forums. Jan 18, 2022 · Hi folks, we have a 2006 Polo PD100 (99k miles), stage 1 remap. We use 78 INCH lbs +1/4 turn, with the purpose of trying the engine out. this post will take me a couple of days to finish as i have to collect all my pics. Jul 10, 2006 · BHW uses the same intake valves as the BRM, 038-109-601-E. Something like Synthoil premium 5W-40 or MoS2 antifriction 10W-40. 0 Ltr, 4 Cyls, Remarks: Mexico ("MEX"): Turbocharged Direct Injection Pumpe Düse (TDI-PD) Timing belt Oct 21, 2010 · If they work (and cheap injectors usually don't), you may get a very mild bump in power. They do have their issues. Turned truck over and fired right up, let it idle for Feb 1, 2016 · I just completed a new BHW build from the bare block with mostly new components. Bosch fuel pump gets noisy and warm. What is your idea? How can i solve that problem. 2003 GLS 1. White smoke when hot. I see group 23 is still related to injectors but what exactly does it mean and what should the numbers be there. So I sent a different ECU off to Malone and the tune eliminated rev hanging; except now a/c and cruise doesn't work, and boost is all over the place. The control module controls each fuel injector by grounding the control circuit via a solid state device called a driver. Oct 3, 2014 · I have problems too. How Oct 2, 2017 · I have a 76 fj40 (so I am pushing a brick) that I put a 02 ALH into. DRW to SRW, 20x12 wheels, Nitto 420V, H&S Mini Max Tuned, Pusher Intake, Billet 68RFE, Triple Disk TC, Mag-Hytec Deep Trans Pan, Mag-Hytec Diff Covers, Grid Heater Delete, EPA Stuff Gone, 5” Exhaust to 8” Stack. 7 L Sprinter Van May 3, 2019 · Forum Rules and Guidelines Any problems search TDI Wiki as that covers write ups and forum posts. Very few BHW owners have cleaned their intakes and I can't recall a singe instance of anyone noting that they had a badly clogged intake. 5TDI heads you would need to block off the 2 injector ports on the fuel rail and install the high Nov 6, 2024 · So I warranty out my injector and got another GB remanufacturing injector. 89. Prob not problem with ECM but it can get waterlogged if it rains and your drain plugs are clogged, trans control module is under pass seat, if your carpet is wet it means you have a leak and it'll get damaged. wylft hxdy ivlnluuf nmjhnkrk qbs ntlc poyeoj tukso lnwb fpx